Common problems in the use of sweepers

In industrial production scenarios, the use of sweepers should ensure the cleanliness of conveyor belts and improve production efficiency and safety. However, the actual situation is not satisfactory. The sweepers in some areas not only have poor cleaning effects, but also frequently cause safety accidents. It is often seen that 7-8 sweepers are installed at the same cleaning point, but the actual cleaning effect is unsatisfactory. What's more serious is that after the installation of sweepers in some areas, the belt joints cracked, which led to the tearing of the entire belt. The occurrence of these problems is mainly attributed to the following key factors:

1. Wrong selection of sweepers

The so-called selection error is mainly reflected in the failure to select the appropriate sweeper in a targeted manner according to the specific working conditions. For example, when the conveyor belt adopts a mechanical joint, if an alloy sweeper is installed, there will be adaptation problems. For example, the herringbone belt must be matched with a drum sweeper, and the polyurethane blade is only suitable for cleaning one-way belts. In addition, in the second cleaning link, if a polyurethane sweeper is selected, it is often difficult to achieve the ideal cleaning effect.

2. Improper installation position of the sweeper

The installation position of the sweeper is crucial. If the installation position is incorrect, not only will a good cleaning effect not be achieved, but the belt will also be damaged. Generally speaking, the correct installation position should be directly above the roller and below the material flow. Take the RIT sweeper as an example. This is a durable primary sweeper designed for various types of materials, especially for harsh environments. It can play a good cleaning role on conveyor belts with buckles, cold vulcanized or hot vulcanized joints.

3. The sweeper blade is not wear-resistant

The wear resistance of the sweeper blade directly affects its cleaning effect and service life. If the blade is not wear-resistant, the cleaning ability will decrease rapidly with the increase of use time, and it will not be able to continuously and effectively clean the materials on the conveyor belt.

For the above problems, the sweeper manufacturer bears an important responsibility. The manufacturer should conduct a scientific and comprehensive analysis based on the on-site working conditions provided by the customer, make accurate sweeper selection recommendations for customers, and provide a practical installation and fixing method. When customers encounter problems during use, manufacturers need to respond quickly and provide practical and effective solutions to ensure the normal use of the cleaner and avoid production accidents and economic losses caused by cleaner problems.

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