EN
As the main equipment of engineering construction, the performance of loader accessories directly affects the efficiency and cost of operation. The run-in period is a key stage for the loader parts to transition from the initial state to stable operation, and scientific maintenance can significantly reduce wear, extend the life of the equipment, and lay the foundation for subsequent efficient operations. This article will focus on "loader accessories run-in period maintenance method" and "Loader run-in period maintenance precautions" for you to explain how to improve equipment performance through fine maintenance.
First, run-in period maintenance: "build a solid foundation" for equipment performance
Although the loader parts have been strictly tested at the factory, the coordination of the moving parts still needs to be gradually adapted to the running-in period in order to achieve the best state. The data show that the standard run-in period maintenance can extend the life of the parts by 20%-30%, while improper maintenance may lead to abnormal wear, frequent failures, and even shorten the service cycle of the equipment. Therefore, it is very important for users to master the "loader accessories running-in maintenance method".
1. Precise lubrication: The core strategy for reducing wear
During the run-in period, the microscopic unevenness of the surface of each component will exacerbate friction, so regular and accurate lubrication is a top priority. For example, the pins, bearings and other parts of the loader should be filled with the specified type of grease according to the instructions to ensure adequate lubrication and not excessive. At the same time, attention should be paid to the state of the lubricating oil, such as emulsification or pollution, need to be replaced in time. In the "Loader parts run-in maintenance tips", lubrication management is often regarded as the key to extending the life of the equipment.
2. Fastening and inspection: necessary measures to prevent loosening
In the early stage of new machine operation, vibration and impact are easy to cause bolts, nuts and other fasteners to loosen. Periodically check and tighten key parts (such as engine supports and hydraulic line joints) to avoid component displacement or damage due to loosening. It is recommended to perform a full tightening every 50 hours during the running-in period, which is also the main point repeatedly emphasized in the "Loader running-in maintenance precautions".
Second, operating standards: the key to avoid hidden damage
In addition to physical maintenance, operating habits have a profound impact on the life of accessories. During the run-in period, the principle of "light load, slow operation" should be strictly followed to avoid equipment overload or violent action.
1. Load control: Protect the core of the transmission system
The load of the loader in the run-in period should not exceed 70% of the rated value. For example, when loading materials, the weight should be gradually increased to allow the engine, transmission and hydraulic system to adapt. Excessive load will lead to overheating and increased wear of parts, which is also an important topic of "how to extend the service life of loader parts".
2. Smooth operation: reduce impact damage
Operations such as rapid acceleration, sudden braking or sudden direction impact the transmission components instantaneously. During the run-in period, the control rod should be operated smoothly to make the pressure change of the hydraulic system gentle and reduce the damage to the seals and pipelines. In particular, the telescopic action of the hydraulic cylinder should avoid sudden start and stop.
Third, monitoring and recording: the magic weapon of discovering hidden dangers in advance
During the run-in period, the equipment status is regularly monitored and recorded, so that potential problems can be detected and measures can be taken in time.
1. Temperature and sound monitoring: abnormal "signal light" identification
Pay close attention to the temperature changes of the engine, gearbox and other components, if there is overheating (such as oil temperature exceeds the specified range), should be stopped immediately for inspection. At the same time, listen to the sound of the equipment when it is running. If abnormal sounds are found (such as abnormal gear meshing and abnormal bearing noise), it is necessary to troubleshoot the root cause of the fault in time according to the method of "Handling common problems during the running-in period of loader accessories".
2. Cleaning and maintenance: Maintain a good operating environment
Keep equipment clean to prevent dust and impurities from entering the engine or hydraulic system. Clean the air filter and oil filter regularly to ensure its filtration effect. After the end of the run-in period, the lubricating oil and filter element should be completely replaced to prepare for the equipment to enter the normal use stage.
Fourth, long-term benefits: the far-reaching impact of maintenance in place
Through scientific run-in period maintenance, loader parts can reach the best fit state faster and reduce later maintenance costs. For example, reasonable lubrication and load control can reduce the failure rate of the transmission system and extend the service life of the hydraulic pump and motor. For enterprises, this not only improves the reliability of the equipment, but also avoids the delay caused by downtime and maintenance, and truly realizes the goal of "the loader parts are maintained in place during the running-in period, and the equipment performance is more durable".
Conclusion: Details determine performance and maintain achievement value
The maintenance of loader accessories during the run-in period is a job that requires meticulous and patient work. From lubrication and fastening to operation specifications, from monitoring records to cleaning and maintenance, every link is related to the long-term performance of the equipment. Master the "loader accessories running-in maintenance method" and implement the "Loader running-in maintenance precautions" in order to make the equipment continue to operate efficiently in the future operation and create greater value for the construction of the project.
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